How to make inorganic fertilizer? How does it cost to construct an inorganic fertiliser production plant? What machines can be used for making inorganic fertilizers? What are the raw materials for producing inorganic fertilizer? Here are the detailed process and solutions for customers to build inorganic fertilizer industry from start to finish. Right here, you will get professional solutions, customized designs, complete set of inorganic fertilizer production lines equipment from installation to maintenance for your inorganic fertilizer business project plan.
Raw materials for producing inorganic fertilizer
Inorganic Fertilizer Materials VS Organic Fertilizer Materials
How to make inorganic fertilizer? First and foremost, you need to know what the materials are to produce inorganic fertilizers. Unlike organic fertilizer materials which comes from natural ways, like animal farms, industrial organic wastes, or organic farm wastes, etc. While, inorganic fertilizer materials are chemical compounds sourced from mineral factories, such as phosphate rocks, potash ores or the like. The fertilizer materials for inorganic compound production are usually in rich with one or more kinds of nutrients that plants need for better growth. Compared with organic materials to manufacture manure fertilizer, they are more nutritious enrich under the same quantities.
What you use to make inorganic fertilizer?
Raw materials for inorganic fertilizer producing
Raw material of inorganic fertilizer industry is usually based fertilizers and ingredients made by chemical synthesis. They are mainly including ammonium phosphate fertilizer, ammonium nitrate, ammonium sulfate, urea, superphosphate, double superphosphate
calcium, potassium vapor, potassium sulfate, ammonia, various ammonia-containing solutions, etc. When making inorganic fertilizers form these types of based chemical fertilizers, they are usually in powder or granular forms. Thus, the compound fertilizer mixed fertilizer production produces are quite simple than the chemical straight fertilizer production process. The following detailed info will tell you how to make inorganic fertilizer easily.
Detailed process to manufacture inorganic fertilizers
Methods to produce inorganic npk fertilizer
There are four ways to make compound inorganic fertilizer. The first one is dry powder inorganic fertilizer mixing and granulation. The second one is the slurry granulation process. The third one is inorganic npk fertilizer granules blending process. While, the last one is the liquid fertilizer production process for inorganic fertilizer making.
Tips to choose the right ways for inorganic fertilizer production
How to choose a proper process or method to make inorganic fertilizer? It mainly depends on the following four items:
- how is your based fertilizer made? What types of are they? Are they full enough to produce the inorganic fertilizer you need for your npk plant business?
- How do you want to ship the final inorganic fertilizer products? How do you store them?
- What is the agricultural production scale in your locals?
- How about the requirements of the fertilizer applications equipment?
Among the above four methods to manufacture npk inorganic fertilizer, the dry powder mixing and granulation, and bulk fertilizer blending process, are the top chosen ways for simple, quality, and cost-effective inorganic fertilizer producing.
How to make inorganic fertilizer from dry powder-based fertilizer
In this process, raw materials should be in fine powder (smaller than 2.8mm or 6mesh) form when making inorganic compounds. However, when your inorganic based fertilizers are large than this required sizes, you need to equip a fertilizer crusher, such as hammer mill, chain crusher or the like, to grind it first. Additionally, you need to screen the powder first, only required based fertilizer powder sizes can be calculated for the next mixing and blending process.
How to mix inorganic fertilizer?
After inorganic fertilizer raw materials crushing, the next is to make inorganic fertilizer mixture. Through the mechanical blending, raw materials like, Calcium Phosphate, superphosphate, ammonium sulfate, ammonium nitrate, potassium ammonia, etc. will fully contact each other. Then, it will be perfect for npk fertilizer inorganic prilling. In the inorganic mixing process, there are different types of fertilizer mixers you can use. The pan mixer is the best choice for small scale inorganic fertilizer plants mixing. While, if you want to blend fertilizer at large scale and automatically, horizontal mixer will be a better preference.
How to make granular inorganic fertilizer?
Based inorganic fertilizer mixtures granulation. To make inorganic fertilizer granules, you can buy an inorganic fertilizer granulator for your npk inorganic fertilizer business. For the inorganic organic fertilizer granulation process, you can choose pan granulator, roller extrusion granulator, and rotary drum granulator for your business. For a better and quality fertilizer granulation, combine with binders, or water or steams in the mixed fertilizer inorganic npk materials.
Inorganic fertilizer granules drying process
For a long time storing, and easily transportation, customers need to dry the inorganic fertilizer granules. While to maintain the nutrients in the npk inorganic granules fertilizer, in the drying process, the temperature should be in the 70 to 80 Celsius. If the temperature is too high, it will lead to the nitrogen loss. After drying, to prevent the dried inorganic fertilizer getting wet, a cooler should be used in your inorganic fertilizer production line.
What types of inorganic fertilizer can you make in the npk plant?
Customers when your fertilizer production plants get approved by your country’s governments. The fertilizer production lines we equip for you in inorganic fertilizer production can produce different types of formulated inorganic fertilizers, such as npk 15-15-15, npk 19-19-19, npk-17-17-17 npk-10-19-0 or the like. Whether the low nitrogen inorganic fertilizers or the high nitrogen types production, our equipment can meet your both requirements.
Key equipments for making inorganic fertilisers
As the above mentioned in the inorganic fertilizer production process, the main machines should be used are crushers, fertilizer blenders, granulation equipment, dryers and coolers in your npk inorganic fertilizer production plant. However, how to make inorganic fertilizer more efficient and qualified, you can configure auxiliary equipment, such as fertilizer screeners, inorganic packaging machines and fertilizer belt conveyors, etc.
Top 3 fertilizer crushers for sale in inorganic fertilizer manufacturing process
There are 3 types or grinders are popular used in our customers inorganic fertilizer plants. They are new developed urea fertilizer crushers, inorganic compound cage crushers, and chain crushers. Different types of fertilizer crushers top sale grinders for manufacturing inorganic fertilizer npk, how to choose? The following technical specifications as follows just for your reference.
New developed urea fertilizer crusher for sale in inorganic fertilizer production plant
The new developed urea fertilizer crusher is a kind of grinding fertilizer production equipment, which grind and cut inorganic-based fertilizers from the gap between the high-speed rotating roller and the concave plates. Customers can make different sizes of fine inorganic powders by adjusting the roller rotating speed and the concave plates diameters. Equipped with this type of grinder, you can produce 2 to 8t capacity inorganic powders per hour.
Cage Mill for sale for inorganic based fertilizer grinding
This type of fertilizer grinder is a kind of compound inorganic fertilizer production equipment for medium scale fertilizer materials crushing. The medium-size horizontal cage crusher is designed in the principle of impact materials breaking. When you buying this type of crusher for your inorganic fertilizer plant, you will improve your fertilizer production efficiency quickly. Compared to the urea crusher, it can make 4 to 10 t inorganic npk powders per hour.
Top sale Chain Crusher for large scale inorganic fertilizer production factory(1t to 20t per hour)
The third one of the popular sale grinders in the chain type crusher for inorganic compound fertilizer manufacturing plant. There are two types of chain crushers in our fertilizer equipment factory. They are horizontal types and vertical chain crusher. Designed with these tow types, they can be installed easily on different fertilizer production sites. There is one rotor inside the vertical chain crusher. While there are two rotors inside the horizontal types. The chain crusher is especially suitable for shredding large blocks of inorganic compounds, and the returning materials in the inorganic fertilizer production process.
What mixers can be used in the npk inorganic fertilizer blending process?
There are 4 types of fertilizer mixing equipment can be used in the compound npk inorganic fertilizer production plant. For small capacity inorganic fertilizer plants, pan fertilizer mixer will be your best choice. While for medium scale and large-scale fertilizer compound inorganic line, the double shaft and single shaft mixer and the horizontal mixer are perfect.
High quality npk fertilizer granulation units for inorganic fertilizer production plants
There are three types of npk granulation equipment you can use in your inorganic fertilizer production line. One is the double roller extrusion granulator. The second one is the pan granulation equipment. And the third top sale one is the rotary drum granulators. While, how to make inorganic fertilizer pellets with the best available fertilizer granulator? What is the particular size of inorganic fertilizer granules can you make for your plants? In our factory, we will recommend you best available ones for your inorganic fertilizer production business.
Double roller extrusion granulator for dry inorganic fertilizer granulation plant
The double roller compactor is a key equipment for inorganic dry granulation plant. When buying this dry powder granulator, you can make inorganic fertilizer granules at room temperature. Thus, it will save a lot costs on configuring other machines, like drying and cooling equipment, etc. Meanwhile, with this roller extrusion granulator, you can make 3 to 10mm fertilizer granules with 1 to 2t per hour. For customers who want to make low, medium and high nitrogen inorganic fertilizer, the dry extrusion granulator will be the suitable one.
Disc Granulator for Inorganic fertilizer production at low cost
Disc npk granulation machine is a high efficient fertilizer pellet machine which is quite available for different types of inorganic fertilizer materials. Adopted with the entire circular arc structure, its granulation rates reach over 93%. There are different capacities of plate granulator in our factory. From 0.5t per hour to 6t per hour, it can bot meet your small to medium size inorganic compound fertilizer plants. Compared to the above extrusion granulator, it costs less under the same production capacity. If you want to make inorganic fertilizer granules, the pan granulation machine will be the nice one.
Rotary drum granulator for sale in large scale inorganic npk fertilizer plants
For majorities of customers making inorganic fertilizer business, they often use the rotary drum npk granulator in their fertilizer manufacturing factory. Why to choose this type of fertilizer granulator? That is because the granulator is quite available for cool & hot and steam granulation. What’s more it can also meet customers large capacity inorganic fertilizer production requirements. Buying this rotary drum for your inorganic plants, you can make 30t per hour capacities inorganic fertilizer granules at most.
Drying and Cooling Equipment for inorganic fertilizer production plant
Rotary drum dryer and fertilizer cooler must be equipped with your fertilizer plant, if you choose wet granulation equipment, that is pan granulator, and drum granulator. Only through drying and cooling, can you transport and store the fertilizer easily. It will be also very important in the later application process. In our factory, you can dry and fertilizer granulates from 1t per hour to 18 t per hour with one cooler and dryer machine for your inorganic fertilizer factory. When buying the dryer cooler you should configure natural gas burner/jot blast furnace and induced fun.
How much does it cost to build an inorganic fertilizer manufacturing plant?
How many prices of produced inorganic fertilizers? On costs and prices to set up an inorganic fertilizer, it is all customers need to consider with you need to start up an inorganic fertilizer production business. The main parts of the inorganic fertilizer manufacturing business will include: Cost on the raw materials sourcing; prices on the equipment purchasing, shipping and installation; rates on fertilizer inorganic plant sites rental. All theses three items are key in the costs to build an inorganic fertilizer plant. Need more detailed info on how to make inorganic fertilizer, costs, equipment configurations, etc. welcome inquire us right now!
