If you are interested in producing your own fertilizer, you may wonder how much it costs to set up a fertilizer production line. The answer depends on many factors, such as the type of fertilizer you want to make, the raw materials you use, the equipment you need, and the scale of your operation. In this blog post, we will introduce some of the common types of fertilizer production lines and their approximate costs.
Price Lists for Fertilizer Production Lines with 1t to 20t/h
If you are planning to start a fertilizer production business, you may wonder how much it will cost to set up a fertilizer plant. The answer depends on what kind of fertilizer production line you want to buy. There are two main types of fertilizer production lines: organic and compound. Organic fertilizer production lines use animal manure, industrial waste, and agricultural litter as raw materials, while compound fertilizer production lines use chemical substances such as nitrogen, phosphorus, and potassium.
Both organic and compound fertilizer production lines can be divided into powder and granular forms. Powder fertilizer production lines are cheaper than granular ones, but they require more processes to make fertilizer granules. Granular fertilizer production lines are more convenient and efficient, but they need more investment in equipment and raw materials.
According to different capacities and configurations, the cost of different types of fertilizer production lines varies greatly. Here are some rough estimates based on the data from :
– A 1-5 t/h powder organic fertilizer making line costs ＄110,000-＄190,000;
– A 5-10 t/h granular organic fertilizer manufacturing system needs ＄190,000-＄360,000;
– A 10-20 t/h granular organic fertilizer production plant requires ＄360,000-＄550,000;
– A 1-5 t/h powder compound fertilizer making line costs ＄100,000-＄180,000;
– A 5-10 t/h granular compound fertilizer manufacturing system needs ＄180,000-＄350,000;
– A 10-20 t/h granular compound fertilizer production plant requires ＄350,000-＄540,000.
These are only approximate figures for reference. The actual cost may vary depending on the specific requirements and market conditions. If you want to get a customized fertilizer plant design and quotation, please contact us for more details.
Latests Organic fertilizer production line Costs & Technical Specifications in 2023 December
Organic fertilizer is made from organic waste materials, such as animal manure, crop residues, industrial by-products, etc. Organic fertilizer can improve soil fertility, enhance crop growth, and reduce environmental pollution. There are two main forms of organic fertilizer: powder and granule. The production process of organic fertilizer usually involves composting, crushing, mixing, granulating, drying, cooling, screening, and packaging.
The cost of an organic fertilizer production line varies according to the capacity, configuration, and quality of the equipment. In NPC , the investment for an organic fertilizer production line with an annual capacity of 10,000 tons is about **$46,000-$67,000**. However, this is only a rough estimate and the actual cost may differ depending on your specific situation.
Organic fertilizer production line is a system that converts various organic wastes into high-quality organic fertilizers. It consists of several machines, such as compost turner, crusher, mixer, granulator, dryer, cooler, screener, coating machine and packing machine. The production process includes the following steps:
1. Composting: The organic wastes are collected and piled up in a composting site. The compost turner is used to turn and mix the materials regularly to accelerate the decomposition and kill the pathogens. The composting time depends on the type and moisture of the organic wastes, but it usually takes about 20-30 days.
2. Crushing: The composted materials are crushed by the crusher into small pieces. The crusher can handle both semi-wet and dry materials. The crushing size can be adjusted according to the granulation requirements.
3. Mixing: The crushed materials are mixed by the mixer evenly and thoroughly. The mixer can also add some other ingredients, such as NPK elements, trace elements, humic acid, etc., to improve the fertilizer quality and efficiency.
4. Granulation: The mixed materials are fed into the granulator to form granules. The granulator can produce various shapes and sizes of granules, such as round, oval, cylindrical, etc. The granulation rate is over 95%.
5. Drying: The wet granules are dried by the dryer to reduce the moisture content to about 10%. The dryer uses hot air to remove the moisture and also sterilize the granules.
6. Cooling: The dried granules are cooled by the cooler to prevent caking and agglomeration. The cooler uses cold air to lower the temperature of the granules to room temperature or slightly higher.
7. Screening: The cooled granules are screened by the screener to separate the qualified and unqualified ones. The qualified granules are sent to the coating machine or packing machine, while the unqualified ones are returned to the crusher or granulator for reprocessing.
8. Coating: The qualified granules are coated by the coating machine to improve their appearance, hardness, water resistance and anti-caking properties. The coating machine can use oil, wax, resin or other materials as coating agents.
9. Packing: The coated granules are packed by the packing machine into bags or other containers. The packing machine can weigh and seal the bags automatically and accurately.
The organic fertilizer production line has many advantages, such as high efficiency, low cost, environmental protection, energy saving and easy operation. It can produce various types of organic fertilizers to meet different needs of customers.
The price of organic fertilizer production line varies depending on the capacity, configuration and quality of the machines. According to our latest quotation in December 2023, the price range is as follows:
– Small scale (1-3 t/h): $10,000-$25,000
– Medium scale (3-5 t/h): $25,000-$50,000
– Large scale (5-20 t/h): $50,000-$200,000
If you are interested in our organic fertilizer production line, please feel free to contact us for more details. We will provide you with a customized solution based on your specific requirements and budget.
Latests Compound fertilizer production line Equipment Price Lists in 2023
Compound fertilizer is a kind of fertilizer that contains two or more nutrients, such as nitrogen, phosphorus, potassium, etc. Compound fertilizer can provide balanced nutrition for crops and increase crop yield and quality. There are also two main forms of compound fertilizer: powder and granule. The production process of compound fertilizer usually involves batching, mixing, granulating, drying, cooling, screening, coating, and packaging.
The cost of a compound fertilizer production line also depends on many factors, such as the type of raw materials, the formula of the fertilizer, the equipment configuration, and the scale of production. According to some online sources, the price of a compound fertilizer production line is related to the number of machines equipped in the line. Generally speaking, a BB fertilizer producing line costs less than an organic granular fertilizer production machine.
Equipment Lists to buy to invest an compound fertilizer production line at low costs
The compound fertilizer production line is a complex process that involves mixing, granulating, drying, cooling, screening and packaging different types of fertilizers. The equipment used in this line varies depending on the type and scale of production, but generally includes the following components:
– Mixer: This is where the raw materials, such as nitrogen, phosphorus, potassium and other additives, are blended together to form a uniform mixture.
– Granulator: This is where the mixed materials are shaped into granules of different sizes and shapes, using either a rotary drum granulator, a disc granulator, a double roller press granulator or a new type organic fertilizer granulator.
– Dryer: This is where the moisture content of the granules is reduced to a suitable level for storage and transportation, using either a rotary drum dryer or a belt conveyor dryer.
– Cooler: This is where the temperature of the granules is lowered to prevent caking and agglomeration, using either a rotary drum cooler or a counter flow cooler.
– Screener: This is where the granules are separated into different grades according to their size and quality, using either a rotary drum screener or a vibrating screener.
– Coating machine: This is where the granules are coated with anti-caking agents, such as oil or wax, to improve their appearance and stability.
– Packaging machine: This is where the granules are weighed and packed into bags or bulk containers for sale or distribution.
Cost for each equipment in compound fertilizer manufacturing plant
The compound fertilizer production line is a highly efficient and eco-friendly way of producing high-quality fertilizers for various crops and plants. The latest price lists of the equipment used in this line in 2023 are summarized as follows:
– Mixer: The average price of a mixer ranges from $2,000 to $10,000, depending on the capacity and model.
– Granulator: The average price of a granulator ranges from $5,000 to $50,000, depending on the type and output.
– Dryer: The average price of a dryer ranges from $10,000 to $100,000, depending on the type and capacity.
– Cooler: The average price of a cooler ranges from $5,000 to $50,000, depending on the type and capacity.
– Screener: The average price of a screener ranges from $2,000 to $20,000, depending on the type and model.
– Coating machine: The average price of a coating machine ranges from $1,000 to $10,000, depending on the type and model.
– Packaging machine: The average price of a packaging machine ranges from $3,000 to $30,000, depending on the type and model.
These prices are based on the current market trends and may vary according to different regions and suppliers. It is advisable to compare different offers and negotiate with reliable manufacturers before making a purchase decision.
Conclusion
The cost of different types of fertilizer production lines varies according to many factors. If you want to start your own fertilizer business you need to consider your budget your raw materials your target market your equipment configuration and your production scale. You can also consult professional fertilizer equipment manufacturers who can provide you with customized solutions according to your needs.
