If you are looking for a reliable and cost-effective way to produce D-Compound granules, you might be interested in setting up a 15mt/hr D-Compound granulated plant. In this blog post, we will explain what D-Compound is, how it is made, and what are the benefits of using it. We will also give you an estimate of the set up cost and the operational cost of a 15mt/hr D-Compound granulated plant.
D-Compound is a synthetic fertilizer that contains nitrogen, phosphorus, potassium, and other micronutrients. It is produced by mixing urea, ammonium phosphate, potassium chloride, and micronutrient salts in a granulator. The granulator uses a rotating drum to form the mixture into spherical granules of uniform size and shape. The granules are then dried, cooled, and screened to remove dust and fines.
D-Compound granules have several advantages over conventional fertilizers. They are easy to handle, store, and transport. They have a high nutrient content and a low moisture content. They release nutrients slowly and evenly to the soil, reducing leaching and runoff. They also improve soil structure and water retention.
A 15mt/hr D-Compound granulated plant can produce 15 metric tons of D-Compound granules per hour, or 120 metric tons per day. The set up cost of such a plant depends on several factors, such as the location, the size, the design, the equipment, and the labor. However, based on our experience and research, we can give you a rough estimate of the set up cost.
The set up cost of a 15mt/hr D-Compound granulated plant consists of three main components: land cost, construction cost, and equipment cost. The land cost is the price of the land where you want to build the plant. The construction cost is the cost of building the plant structure, including civil works, electrical works, plumbing works, etc. The equipment cost is the cost of purchasing and installing the granulator, dryer, cooler, screener, conveyor belts, etc.
Land cost on set up cost of a 15mt/hr D-Compound granulated plant
The land cost varies depending on the location and availability of land. For example, if you want to build the plant in an industrial zone near a city, the land cost will be higher than if you want to build it in a rural area. However, you should also consider the proximity to raw materials, markets, transportation facilities, etc. A reasonable range for the land cost is between $50,000 and $100,000.
Construction cost to build up a 15t per hour compound fertilizer production line
The construction cost depends on the size and design of the plant structure. For example, if you want to build a single-story plant with a simple layout, the construction cost will be lower than if you want to build a multi-story plant with a complex layout. However, you should also consider the safety standards, environmental regulations, aesthetic aspects, etc. A reasonable range for the construction cost is between $200,000 and $400,000.
Equipment cost to buy npk compound fertilizer production line 15 metric ton per hour
The equipment cost depends on the quality and capacity of the equipment. For example, if you want to buy a high-quality granulator with a large capacity, the equipment cost will be higher than if you want to buy a low-quality granulator with a small capacity. However, you should also consider the efficiency, durability,
maintenance requirements, warranty terms etc. A reasonable range for the equipment cost is between $3000000 and $6000000.Therefore,the total set up cost of a 15mt/hr D-Compound granulated plant is between $3550000 and $7100000.This is only an estimateand it may vary depending on your specific situation and preferences. However it gives you an idea of what to expect when planning to set up a 15mt/hr D-Compound granulated plant.
Operational cost of a 15mt/hr D-Compound granulated plant
The operational cost of a 15mt/hr D-Compound granulated plant consists of the following four main components:
Raw material cost to set up a ganular compound fertilizer production line
The raw material cost is the price of the urea ammonium phosphate potassium chloride and micronutrient salts that you need to produce D-Compound granules. The raw material cost varies depending on the market price and availability of the raw materials. For example if there is a shortage or high demand for urea the raw material cost will increase. However you can reduce the raw material cost by buying in bulk or signing long-term contracts with suppliers. A reasonable range for the raw material cost is between $50 and $100 per metric ton of D-Compound granules.
Energy cost to invest a 15t per hour compound manufacturing plant
The energy cost is the cost of electricity fuel and water that you need to run the plant. The energy cost varies depending on the energy consumption and efficiency of the plant. For example if you use a high-efficiency dryer and cooler the energy cost will decrease. Howeveryou can also reduce the energy cost by using renewable energy sources or installing energy-saving devices. A reasonable range for the energy cost is between $10 and $20 per metric ton of D-Compound granules.
Labor cost on a 15mt/hr npk compound granulation plant
The labor cost is the salary of the workers that you need to operate and manage the plant. The labor cost varies depending on the number and skill level of the workers that you need to hire. For example if you need to hire more workers or pay higher wages the labor cost will increase. However you can also reduce the labor cost by providing training incentives and benefits to the workers. A reasonable range for the labor cost is between $20 and $40 per metric ton of D-Compound granules.
What’s the maintenance cost to build up a 15mt/hr D-Compound granulated production line
The maintenance cost is the cost of repairing and replacing the equipment that wears out or breaks down. The maintenance cost varies depending on the quality and condition of the equipment that you use. For example if you use low-quality equipment or neglect regular maintenance the maintenance cost will increase. However
you can also reduce the maintenance cost by buying high-quality equipment or following preventive maintenance procedures. A reasonable range for the maintenance cost is between $5 and $10 per metric ton of D-Compound granules.
Therefore the total operational cost of a 15mt/hr D-Compound granulated plant is between $85 and $170 per metric ton of D-Compound granules. This is only an estimate and it may vary depending on your specific situation and preferences. However it gives you an idea of what to expect when running a 15mt/hr D-Compound granulated plant.
We hope that this blog post has given you some useful information about setting up and running a 15mt/hr D-Compound granulated plant. If you have any questions or comments, please feel free to contact us. We are always happy to help you with your fertilizer production needs. Thank you for reading!
